USAfixTM - Repair Guide (RG) - Master Email RG
- Replace the battery charger
 Level of Difficulty - Medium  Estimated Completion Time - 25 minutes
TASKI - SWINGO 350B

Tools Required
Tool 
Screwdriver-flat tip
Screwdriver-phillips
Torx T25
Wire cutters
Wrench-metric 10mm

Parts Required
PartDescriptionPriceAvailablePurchase
192-8780 24V 5amp onboard battery charger kit $662.40 Back Order Qty:


Step Procedure & Parts & Tools
1 PULL THE CHARGER PLUG TO DISCONNECT THE BATTERIES.

2 REMOVE THE 4 SCREWS HOLDING THE BACK COVER AND REMOVE THE COVER.
Torx T25

3 SLIDE THE BATTERY CHARGER OUT OF MACHINE.

4 PRIOR TO INSTALLING THE NEW BATTERY CHARGER, CHECK THE BATTERY TYPE SETTINGS ON THE NEW CHARGER MATCH YOUR BATTERY TYPE. IF NEEDED, SWITCH THE SWITCHES TO MATCH THE BATTERY TYPE SETTINGS OF YOUR BATTERY TYPE. BOTH SWITCHES IN THE OFF POSITION FOR GEL BATTERIES. SWITCH 1 (DP1) IN THE ON POSITION AND SWITCH 2 (DP2) IN THE OFF POSIITON FOR AGM BATTERIES. NOTE: THE WRONG SETTING CAN DESTROY/SHORTEN THE LIFE OF YOUR BATTERIES.
Screwdriver-flat tip

5 PULL THE COMMUNICATION CABLE PLUG FROM THE CHARGER.

6 LAY THE MACHINE ON ITS SIDE AND REMOVE THE SCREW HOLDING THE BOTTOM COVER. SET THE MACHINE UPRIGHT.
Screwdriver-phillips

7 LOOSEN THE 2 SCREWS IN THE CONNECTOR BLOCK AND PULL TO REMOVE THE BLUE AND BROWN WIRES.
Screwdriver-flat tip

8 SLIDE THE BATTERIES FROM THE BATTERY COMPARTMENT. LOCATE AND CUT ALL WIRE TIES HOLDING CABLES FROM BATTERY CHARGER TO THE BATTERIES.
Wire cutters

9 REMOVE THE BATTERY CHARGER CABLE FROM THE NEGATIVE POST BY REMOVING THE NUT FROM POST. REPEAT FOR THE POSITIVE CABLE.
Wrench-metric 10mm

10 THE BATTERY CHARGER CABLES ARE NOW REMOVED FROM THE BATTERY.

11 REVERSE STEPS 1 THRU 9 TO INSTALL A NEW BATTERY CHARGER AND TO REASSEMBLE THE MACHINE. MAKE SURE THE YELLOW CHARGING INDICATOR LIGHT IS LIT UP ON THE CONTROL PANEL.

PartDescriptionPriceQty
192-8780 24V 5amp onboard battery charger kit $662.40 Qty: